三位五通电磁阀在仓泵控制柜中主要用于控制仓泵的气动阀门,实现气路的自动切换和控制。以下是关于它的详细介绍:
The three position five way solenoid valve is mainly used in the warehouse pump control cabinet to control the pneumatic valve of the warehouse pump, achieving automatic switching and control of the gas path. Here is a detailed introduction about it:
工作原理:三位五通电磁阀有三个稳定的工作状态,分别是电磁阀线圈1得电时的状态、线圈2得电时的状态,以及两侧都断电时的中位状态。它一共有五个气口,分别是一个进气口(P)、两个出气口(A、B)和两个排气口(R、S)。通过电磁线圈的通断电来控制气路的通断,从而实现对仓泵气动阀门的控制。
Working principle: The three position five way solenoid valve has three stable working states, namely the state when coil 1 of the solenoid valve is powered on, the state when coil 2 is powered on, and the neutral state when both sides are powered off. It has a total of five air outlets, namely one intake port (P), two exhaust ports (A, B), and two exhaust ports (R, S). By controlling the on/off of the electromagnetic coil, the pneumatic valve of the bin pump can be controlled.
中位结构及作用:三位五通电磁阀的中位状态有中封式、中泄式和中压式三种。中封式在两侧线圈都断电时,所有气口都关闭,可用于需要保持位置的场景,如仓泵的进料阀保持关闭状态;中泄式中位时P口封闭,A与R、B与S连通,气缸两端的压缩空气排出,适用于需要释放压力的情况,如仓泵卸料后的泄压;中压式中位时P口同时连通A与B,两个排气口封闭,可保持气缸的压力,用于需要平衡受力的场合。
Middle position structure and function: The middle position state of the three position five way solenoid valve includes three types: middle sealed, middle released, and medium pressure. When both sides of the coil are powered off, all air ports of the sealed type are closed, which can be used in scenarios where position needs to be maintained, such as keeping the feed valve of the bin pump closed; When in the middle position of the medium release type, the P port is closed, A is connected to R, B is connected to S, and the compressed air at both ends of the cylinder is discharged. It is suitable for situations where pressure needs to be released, such as pressure relief after unloading the bin pump; When in the medium pressure position, the P port is connected to both A and B simultaneously, and the two exhaust ports are closed, which can maintain the pressure of the cylinder and is used in situations where force balance is required.
选型要点:选择仓泵控制柜的三位五通电磁阀时,需要考虑介质类型、压力范围、流量范围、接口类型、电源要求、防护等级、工作温度等因素。例如,仓泵输送的介质通常为粉尘状物料,电磁阀应具有一定的防尘能力,防护等级可选择IP65及以上;工作压力应根据仓泵的实际工作压力范围来确定,一般为0.150.8MPa。
Selection points: When selecting the three position five way solenoid valve for the warehouse pump control cabinet, factors such as medium type, pressure range, flow range, interface type, power requirements, protection level, and working temperature need to be considered. For example, the medium conveyed by the warehouse pump is usually dusty material, and the solenoid valve should have a certain degree of dust-proof ability, with a protection level of IP65 or above; The working pressure should be determined based on the actual working pressure range of the bin pump, generally 0.150.8MPa.
电磁阀
solenoid valve
仓泵控制柜三位五通电磁阀安装需遵循“断电安全→精准接线→规范接气→稳固固定”的核心步骤,确保气路密封和电路安全。
The installation of the three position five way solenoid valve in the warehouse pump control cabinet should follow the core steps of "power-off safety → precise wiring → standardized gas connection → stable fixation" to ensure the sealing of the gas path and the safety of the circuit.
1. 安装前准备
1. Preparation before installation
安全前提:务必断开仓泵控制柜及电磁阀的总电源,关闭气源并泄压,避免带电、带压操作引发安全事故。
Safety prerequisite: It is necessary to disconnect the main power supply of the warehouse pump control cabinet and solenoid valve, turn off the gas source and relieve pressure to avoid safety accidents caused by live and pressurized operations.
型号核对:确认电磁阀型号、中位类型(中封/中泄/中压)、电压规格(如DC24V、AC220V)与设计要求一致,避免错装。
Model verification: Confirm that the solenoid valve model, neutral type (medium seal/medium discharge/medium voltage), and voltage specifications (such as DC24V, AC220V) are consistent with the design requirements to avoid incorrect installation.
工具与配件:准备好扳手(匹配气口螺纹)、十字螺丝刀、生料带(或密封胶)、接线端子、固定螺丝等。
Tools and accessories: Prepare a wrench (matching the air port thread), Phillips screwdriver, tape (or sealant), wiring terminals, fixing screws, etc.
2. 机械固定安装
2. Mechanical fixed installation
优先选择垂直安装(线圈朝上),若空间受限需水平安装,确保线圈不受粉尘、积液直接浸泡,防护等级匹配现场工况(如IP65应对粉尘环境)。
Priority should be given to vertical installation (with the coil facing upwards). If space is limited, horizontal installation is required to ensure that the coil is not directly immersed in dust or liquid, and the protection level matches the on-site working conditions (such as IP65 for dust environments).
将电磁阀固定在控制柜内的安装板或阀岛上,用螺丝拧紧,避免运行时因震动导致松动,影响气路密封。
Fix the solenoid valve on the mounting plate or valve island inside the control cabinet, tighten it with screws, and avoid loosening due to vibration during operation, which may affect the air circuit seal.
3. 气路连接(关键:密封+对应)
3. Gas path connection (key: sealing+corresponding)
气口识别:明确电磁阀上的气口标识P(进气口)、A/B(出气口,接气动阀门气缸两端)、R/S(排气口,接消音器),不可接反。
Port identification: Clearly label the ports P (inlet), A/B (outlet, connected to both ends of the pneumatic valve cylinder), and R/S (exhaust, connected to the muffler) on the solenoid valve, and do not connect them in reverse.
密封处理:在气路接头螺纹处缠绕适量生料带(顺时针缠绕,避免多余生料带进入阀体堵塞气路),或涂抹气动专用密封胶。
Sealing treatment: Wrap an appropriate amount of raw material tape around the thread of the air circuit joint (clockwise to avoid excess raw material tape entering the valve body and blocking the air circuit), or apply pneumatic special sealant.
连接操作:用扳手依次连接P口(接压缩空气源,需提前过滤杂质和水分)、A/B口(接仓泵气动阀门的气缸接口)、R/S口(加装消音器,降低排气噪音),连接后轻拉检查是否牢固,确保无漏气。
Connection operation: Use a wrench to connect the P port (connected to a compressed air source, impurities and moisture need to be filtered in advance), A/B port (connected to the cylinder interface of the pneumatic valve of the warehouse pump), and R/S port (equipped with a muffler to reduce exhaust noise) in sequence. After connection, gently pull and check for firmness to ensure no air leakage.
4. 电路接线(关键:对应+绝缘)
4. Circuit wiring (key: corresponding+insulation)
接线标识:找到电磁阀线圈的接线端子(通常标注“+”“”或“L”“N”),对照控制柜内的电气图纸,区分控制信号线(接PLC输出端或继电器)和电源线。
Wiring identification: Find the wiring terminals of the solenoid valve coil (usually marked with "+" or "L" or "N"), compare them with the electrical drawings inside the control cabinet, and distinguish between the control signal line (connected to the PLC output terminal or relay) and the power line.
规范接线:剥去导线绝缘层(长度约58mm),将导线插入端子并拧紧螺丝,确保接触良好;若为多芯线,需压接接线端子,避免铜丝散乱导致短路。
Standardized wiring: Peel off the insulation layer of the wire (approximately 58mm in length), insert the wire into the terminal and tighten the screw to ensure good contact; If it is a multi-core wire, it is necessary to crimp the wiring terminals to avoid short circuits caused by scattered copper wires.
绝缘防护:接线完成后,用绝缘胶带包裹裸露的接线端子,检查线圈引线是否有破损,防止与柜体金属部分接触引发漏电。
Insulation protection: After the wiring is completed, wrap the exposed wiring terminals with insulation tape, check whether the coil leads are damaged, and prevent electric leakage caused by contact with the metal parts of the cabinet.
5. 安装后检查与测试
5. Inspection and testing after installation
气路检查:缓慢打开气源,用肥皂水涂抹各气路接头,观察是否有气泡(无气泡则密封合格),同时检查电磁阀是否有异常噪音。
Air circuit inspection: Slowly open the air source, apply soapy water to each air circuit joint, observe for bubbles (if there are no bubbles, the seal is qualified), and check for any abnormal noise from the solenoid valve.
电路测试:接通电源,切换控制柜的“手动/自动”模式,测试电磁阀线圈通断电时,A/B口是否正常通气、排气,气动阀门动作是否与指令一致,中位状态是否符合设计要求(如中封式需保持阀门位置)。
Circuit testing: Connect the power supply, switch the "manual/automatic" mode of the control cabinet, test whether the A/B ports are ventilated and vented normally when the solenoid valve coil is turned on or off, whether the pneumatic valve action is consistent with the command, and whether the neutral position meets the design requirements (such as maintaining the valve position for the middle sealed type).
安装完成后,需记录电磁阀的安装位置、接线和气路对应关系,便于后续维护检修。
After installation, it is necessary to record the installation position, wiring, and gas circuit correspondence of the solenoid valve for subsequent maintenance and repair.
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