冬季气力输送系统设备维修保养,气力输送系统机器设备有很多是安装在户外环境的,寒冷的冬季,特别是在是夜里温差较大且气力输送系统不运转的状况,若设备维修保养处理不当,非常容易发生隔天白天没法正常的运转的状况,那冬季我们应当怎样维护维护保养气力输送系统呢?今天就由山东熠生辉小编带大家去了解一下:在冬季,要想正常的运用气力输送系统,首要的便是润滑及时性,以预防结冰。
Winter maintenance and upkeep of pneumatic conveying system equipment. Many pneumatic conveying system machines and equipment are installed in outdoor environments. In the cold winter, especially when there is a large temperature difference at night and the pneumatic conveying system does not operate, if the equipment maintenance and upkeep are not handled properly, it is very easy to encounter the situation where it cannot operate normally during the next day. So, how should we maintain and upkeep the pneumatic conveying system in winter? Today, the editor from Shandong Yishuanghui will take you to understand: in winter, in order to use the pneumatic conveying system normally, the most important thing is timely lubrication to prevent icing.
气力输送设备需要在运转前向活动风箱中加进去定量的油。其效用是对活动风道两边的油封进行润滑。减速器的调节机构也需要加入适量的机油,燃料的量能够以机油标准线为参照。
Pneumatic conveying equipment needs to add a certain amount of oil to the movable air box before operation. Its function is to lubricate the oil seals on both sides of the active air duct. The adjustment mechanism of the reducer also needs to add an appropriate amount of oil, and the amount of fuel can be based on the oil standard line.
冬季气力输送设备的使用的润滑油,因为温度较低,应当选用用N46。初次使用后,应在一个月内更换机油。一般来说,一年只需要更换两次。
The lubricating oil used for winter pneumatic conveying equipment should be N46 due to its low temperature. After initial use, the engine oil should be replaced within one month. Generally speaking, it only needs to be replaced twice a year.
冬季维护保养,不论是什么机器设备只要是保养便是最好的机器设备,而润滑是最佳的形式,因此冬季,要让气力输送设备保证正常的运转,抓好润滑工作。
Winter maintenance is the best way to maintain any machinery and equipment, and lubrication is the best form. Therefore, in winter, it is necessary to ensure the normal operation of pneumatic conveying equipment and do a good job in lubrication.
气力输送设备日常工作维护与保养来决定,能不能顺利进行地运用于出产,除规划,制造,机器设备及使用各方面都需要十分仔细外,平常的维护保养也是十分关键的。特别是在气力输送设备均在密封性状况下工作,很多机械故障风险不容易察觉,这就更显着及时性维修与养护的重要程度。
The daily maintenance and upkeep of pneumatic conveying equipment determine whether it can be smoothly used in production. In addition to careful planning, manufacturing, machinery and equipment, and usage, regular maintenance and upkeep are also crucial. Especially when pneumatic conveying equipment operates under sealed conditions, many mechanical failure risks are difficult to detect, which highlights the importance of timely maintenance and upkeep.
气力输送系统机器设备大致可分成:气源机械、风管、旋转供料器、输料管、岔路、分离器、卸料器、含尘管、除尘体系,阀门及电控体系等。
The mechanical equipment of pneumatic conveying system can be roughly divided into: air source machinery, air duct, rotary feeder, conveying pipe, fork, separator, unloader, dust pipe, dust removal system, valve and electrical control system, etc.
1、风管的维护
1. Maintenance of air ducts
通常讲,风管,管道维修量并不大,但需要注意风管相接处的密封性状况,时常关注管道是不是有锈鉵。风机上风帽的毁坏会导致雨水罐入,也应及时性修理。
Generally speaking, the amount of maintenance for air ducts and pipelines is not large, but it is necessary to pay attention to the sealing condition of the joints of the air ducts and regularly check whether the pipelines have rust. The damage to the wind cap on the fan can cause rainwater to enter the tank, and it should be repaired in a timely manner.
气力输送系统中风管包含了从气体压缩机排出口起直到供料器(或发送罐)的进气口,连同这中间的储气罐、气水分离器、供气系统及相应的配管。贮气罐与气水分离器归属于压力容器,应遵循压力容器的运用要求按时检查其安全性能,另外要非常注意安全阀调定压力是不是准确。储气罐与气水分离器中积存的油水应及时性排出。
The air duct in the pneumatic conveying system includes the air inlet from the discharge port of the gas compressor to the feeder (or sending tank), along with the intermediate gas storage tank, gas water separator, gas supply system, and corresponding piping. Gas storage tanks and gas water separators belong to pressure vessels, and their safety performance should be checked on time according to the application requirements of pressure vessels. In addition, it is important to pay close attention to whether the pressure setting of the safety valve is accurate. The accumulated oil and water in the gas storage tank and gas water separator should be promptly discharged.
2、气源机械的维护
2. Maintenance of gas source machinery
气源机械指空气压缩机和罗茨风机。因为是用排气进行输送,故对压气机械本身不会产生特殊的维修维护保养难题。可依照各制造厂的产品说明书按要求进行维修与维护保养就可以。
Air source machinery refers to air compressors and Roots blowers. Because exhaust is used for transportation, there will be no special maintenance and upkeep issues for the compressor itself. Repair and maintenance can be carried out according to the product manuals of each manufacturer as required.
冬季气力输送系统在寒冷的冬季该怎样设备维修保养,在户外安装的气力输送设备在冬天要注意设备维修保养,特别是在是夜里停止运转的情况要更为关注气力输送系统机器设备的设备维修保养。我们在正常的设备维修保养过程中要注意按时检修巡视机器设备有没有异常现象,注意气源机器设备、风管、供料器、分路、料气分离器、卸料器、含尘管、除尘部分、电控体系等部分的气力输送设备的设备维修保养。
How to maintain the pneumatic conveying system in winter during the cold season? It is important to pay attention to the maintenance of outdoor pneumatic conveying equipment, especially when it stops running at night. We should pay attention to timely maintenance and inspection of machinery and equipment for any abnormal phenomena during normal equipment maintenance. We should also pay attention to the maintenance and repair of pneumatic conveying equipment such as gas source machinery, air ducts, feeders, splitters, material gas separators, unloaders, dust pipes, dust removal parts, and electrical control systems.
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